Showing posts with label pickles. Show all posts
Showing posts with label pickles. Show all posts

Tuesday, November 11, 2014

Guest Column: Taking Home Canning to the Next Level

Originally published in the March 19, 2014, issue
 
Badour
After the article “Pickling solves problems of preserving fresh produce” from the Market Bulletin’s Feb. 19 issue, we received some questions about requirements for taking your home canning or pickling recipe to the next level. In an effort to help answer those questions, we thought we’d share the guidelines with all Market Bulletin readers.
 
Anyone in Georgia who wishes to make pickled or canned products to sell – either through a farmers market, grocery store or other retail or wholesale outlet – must meet specific regulations and become a licensed and registered food processor in the state.
 
Why all the regulations? Acidified and low-acid canned foods are considered “potentially hazardous,” and therefore have stringent rules associated with their production. Examples include salsas or pickled vegetables. The primary pathogen most commonly associated with these foods is Clostridium botulinum, which causes botulism, a rare and potentially fatal illness. Foodborne botulism is classified as a “public health emergency” because many people can be poisoned by eating a contaminated food.
 
What are the regulations? The regulations are under the US Food and Drug Administration’s Code of Federal Regulations. Title 21 specifically addresses acidified and low-acid canned foods in “LACF and Acidified Regulations,” 21 CFR 108, 113 and 114.
 
When a processor plans to manufacture these foods, he must register with the FDA. Registration includes information such as the name of the establishment, primary business location, locations where processing takes place, processing methods and a list of all foods processed in each establishment.
 
How are products classified and approved? FDA requires that certain forms be filled out covering each individual acidified or low-acid canned food. The forms cover the style of product, container type and size. In addition, any time a change is made – or if the business relocates – additional Scheduled Process forms must be filled out. All of these forms are available on the FDA website.
 
Once FDA regulations are met, the product then must be classified and process-approved. The University of Georgia offers this through its Food Science Extension Processing Authority, the contact information of which can be found below. Depending on the product, you might need to attend the Better Processing Control School as well – check out the Grocery Manufacturers Association website for course offerings.
 
Are there other options for producing these products? Yes. Georgians who want to take their home canning to the next level – but lack some of the necessary resources – may want to look into the option of a licensed co-packer. Co-packing allows you to contract with a company that will manufacture and pack your products. With established production systems in place, going through them can mean reduced start-up time and costs. UGA College of Agricultural and Environmental Sciences offers a list of Georgia co-packing facilities online.
 
Is this similar to the cottage food Industry? No. Georgia does have cottage food regulations in place, which make it feasible for entrepreneurs to produce a variety of products that are considered “low risk,” or “non-potentially hazardous” from a food safety standpoint. Stay tuned for a story on Georgia’s cottage foods industry in a future issue of the Market Bulletin.
 
Jessica Badour is the recall outreach specialist for the Department’s Food Safety Division. Consumers purchasing acidified or low-acid canned foods from farmers markets are encouraged to ask the seller to show his license indicating he is an approved source. If a seller in Georgia does not have a license, please contact the Food Safety Division at 404-656-3627 to let us know about it. Consumers interested in reaching the UGA processing authority can call 706-542-2574.
 
For additional information about starting a new food business or making new products, visit www.agr.georgia.gov/food-safety-division or follow the Food Safety Division on Twitter and Facebook.

Thursday, November 6, 2014

Pickling Solves Problems of Preserving Produce, Food Trends

Originally published in the Feb. 19, 2014, issue
 
By Dallas Duncan
 
It’s common for people to find themselves “in a pickle.” But when that pickle includes too many fresh vegetables than they know what to do with, pickling can come in handy.
 
It can also come in handy when the pickle is having not too many vegetables, but too many containers, as was the case with Nick Melvin.
 
“My wife and I got married about two years ago and had an excess of Mason jars after our wedding, because nobody took home their gifts they were supposed to,” said Melvin, the self-described “pickle guy” for Decatur, Ga.-based Doux South.
 
His wife wanted to learn how to pickle, and shortly thereafter Melvin joined with his father in law to create Doux South, which specializes in creating pickles that capture Southern fare and food heritage. The company name comes from Melvin’s hometown in Louisiana being due South of Chicago, where his father in law lives.
 
“We’ve paired with five or six farmers all over the Southeast. The majority are in Georgia, a couple guys in South Carolina and one or two guys in Florida,” Melvin said.
 
The most popular varieties include Angry Cukes, which are spicy dill pickled cucumbers, and their Italian-inspired tomatoes pickled with red wine, basil and garlic.
 
For Angie Tillman, owner of Phickles, a pickle company from Athens, Ga., pickling turned from Christmas gifts to a full-time job after celebrity chef Hugh Acheson told her to put a label on her jars. Phickles’ varieties include pickled beans, carrots and jalapenos, with plans to expand to sauces, relishes and even pickled fruits.
 
“It’s been really fun because during the year, the different seasons produce different things, and I get to play around,” Tillman said. “When in season, everything comes from around here.”
 
Melvin said the inspiration for pickle flavors comes from the main ingredients themselves.
 
“We want to showcase the beautiful flavor of a turnip or the sweetness of a tomato or the earthiness of black-eyed peas,” he said. “You can pickle anything, you just have to be smart about it.”
 
That means thinking hard about pre-cooking ingredients before brining them – such as the black-eyed peas, which can be undercooked rocks or overcooked mush, not ideal for the pickled salad Doux South makes – and playing with seasonings and vinegars to find the ideal flavor combinations.
 
Both Tillman and Melvin advise pickle novices to check out their local farmers markets to see what produce is in abundance.
 
“Buy in season. Pickling is only as good as the product going into it,” Melvin said. “We don’t cook the vegetables … I don’t like putting any more heat in the vegetables than I have to. For me, by putting them there raw and then adding hot brine and processing, we’ve introduced the minimal amount of heat to the vegetables, therefore really keeping the integrity of the vegetable itself.”
 
HOW TO: Pickle your own fresh produce at home
Editor’s Note: These pickling tips and instructions come from Doux South and UGA Cooperative Extension
 
1. Choose a jar. Make sure there is enough room for the product being pickled and space for the brine to flow around the produce.
 
 
 
 
 
 
 
  
 
2. Select produce and spices for the brine. UGA Extension recommends pickling produce within 24 hours after picking. Cucumbers should be unwaxed pickling varieties. It is recommended to use a specially formulated pickling salt, cider or white vinegar, white sugar, soft water and whole (not powdered) spices. Firming agents such as food-grade lime may be added for crisp pickles, if desired.
 
 
 
  
 
3. Sanitize empty jars and produce. Heat a hot water bath to 110 degrees and deposit the empty jars, uncapped, in for 12 minutes. Tilt the jars sideways to ensure they fill with water. Produce should be thoroughly cleaned and allowed to drain. Remove stems and leaves, and slice if desired.
 
 
 
 
 
  
 
4. Create the pickle brine. Heat the brine – a combination of spices, salts and vinegar – in a stainless steel, aluminum or glass saucepan. Add produce and other aromatics to the jar and pour heated brine on top, leaving a half-inch headspace. Cap the jars.
 
 
  
 
 
 
 
5. “Cook” the pickles. Heat the water bath back to 110 degrees and process the capped jars for about 10 minutes. Ensure there is enough water to cover the jars by 1.5 inches. When the lid locks, meaning the button at the top is flat, the vacuum is complete and the product is food safe.
 
 
 
 
  
 
6. Flip the jars upside down after they’re done processing. This accentuates the vacuum seal. Once cooled, labels can be added, if desired, and then pickles are ready for transportation to local farmers markets and the next Georgia Grown Farmer Showcase! Check with the Department’s Food Safety Division for full rules and regulations on selling pickles at these and other outlets.
 
 
 
 
 
Tune back in later this week for more information on getting licensed to pickle, courtesy of the Department's Food Safety Division.